Industry Solutions

Oil & Gas
Energy & Petrochemical Industry

From exploration to refining, HGZK delivers high-performance valve solutions across the entire oil & gas value chain. Our electric, pneumatic, and control valves serve critical energy infrastructure in over 50 countries worldwide.

50+

Countries Served

15+

Years Experience

200+

O&G Projects

ISO 9001

Quality Certified

Industry Demands & Valve Requirements

Oil & gas operations demand valves that withstand extreme temperatures, corrosive media, explosive atmospheres, and deliver maintenance-free long-cycle reliability. HGZK provides tailored solutions for every link in the chain.

Extreme Conditions

Wellhead pressures up to 10,000 PSI, temperatures from -196degC to +650degC. HGZK valves utilize duplex stainless steel, Inconel alloys, and hardened trim materials. Fully API 6A / API 6D certified for zero-leakage performance under extreme duty.

API 6AAPI 6DISO 15848

Corrosion & Erosion

Sour gas (H2S), CO2, chlorides, and abrasive media aggressively attack valve internals. NACE MR0175/ISO 15156 compliant materials combined with Stellite hardfacing extend service life by 3x compared to standard trims.

NACE MR0175Stellite Overlay

Explosion Protection & SIL

Zone 1 / Zone 2 hazardous areas require ATEX/IECEx certified actuators. HGZK electric actuators achieve Ex d IIC T4 rating. Pneumatic actuators feature SIL 3 certified emergency shutdown (ESD) functionality with spring-return fail-safe action.

ATEX II 2G Ex dSIL 3

Full Value Chain Valve Solutions

From upstream exploration to downstream refining, HGZK covers every critical node across the oil & gas value chain.

1

Upstream - Exploration & Production

Wellhead control, Christmas trees, water injection, gas lift systems

Wellhead Christmas Tree Valves

Forged steel gate valves & slab gate valves per API 6A. Metal-to-metal seal design for subsea trees and onshore HPHT gas wells. Hydraulic/pneumatic actuated for remote shutdown capability.

Water / Gas Injection Systems

High-pressure multi-stage control valves with precise Cv modulation. Cage-guided anti-cavitation trim for injection pressures up to 35 MPa in secondary recovery operations.

Emergency Shutdown Systems (ESD)

Pneumatic / electro-hydraulic ESD valves, SIL 3 safety integrity. Spring-return fail-safe mode, closure time under 1 second, meeting API 6D Fire-Safe requirements.

2

Midstream - Storage & Transportation

Long-distance pipelines, LNG terminals, tank farms, distribution stations

Pipeline Mainline Valves

Fully welded ball valves with 30-year buried service design. Double piston effect seats with DIB-2 dual isolation. Electric actuated for SCADA remote control.

LNG Cryogenic Valves

-196degC cryogenic ball / butterfly valves in CF8M/CF3M cast body. Lip-Seal design with extended bonnet for packing protection. BS 6364 cryogenic tested.

Tank Farm Emergency Shutoff

API 607 fire-safe ball valves with pneumatic actuators and fusible link triggers at 100degC. Limit switch position feedback with solenoid valve control package.

3

Downstream - Refining & Petrochemicals

CDU, FCC, hydrocracking, ethylene cracking, aromatics complex

FCC Unit Slide Valves

High-temperature slide/plug valves operating at 700degC+. Refractory-lined with pneumatic positioning accuracy of +/-0.5%. Purge system prevents catalyst coking.

Hydrocracking HP Angle Valves

Class 2500 cage-guided control valves with INCONEL 625 overlay trim. Multi-stage pressure reduction, noise below 85dBA. For hydrogen and high-temperature sour hydrocarbon service.

Ethylene Cracker Decoking Valves

Full-bore high-temperature ball/gate valves for 900degC steam decoking. Metal-seated with graphite packing combination for rapid on-off switching during furnace decoking cycles.

O&G Industry Product Portfolio

Based on decades of project experience and customer feedback, we recommend the following core product combinations for oil & gas applications.

Electric Actuator Series

Intelligent Electric Actuators

ATEX / IECEx Certified - Modbus/Profibus DP - Non-Intrusive Setup

Multi-Turn Electric Actuators

Torque range 50-10,000Nm for gate/globe valves. IP68 rated, submersible operation for 72 hours.

Part-Turn Electric Actuators

Torque 100-16,000Nm for ball/butterfly valves. Adjustable 90deg stroke time with manual override.

Intelligent Fieldbus Actuators

Modbus RTU/TCP, Profibus DP, Foundation Fieldbus for predictive maintenance and asset management integration.

Pneumatic Actuator Series

Pneumatic Actuators

SIL 3 Rated - Spring Return - Scotch-Yoke / Rack & Pinion - Fast Response

Scotch-Yoke Actuators

Output torque up to 250,000Nm for large-bore ball/butterfly valves. Unique Scotch-Yoke mechanism for high torque with spring-return fail-safe.

Rack & Pinion Actuators

Compact design, double-acting / spring-return. Hard anodized aluminum body for 2-8 bar air supply.

ESD Shutdown Packages

SIL 3 certified spring-return in under 1 second. Complete with ASCO solenoid valve, limit switch box, and filter regulator.

Control Valve Series

Process Control Valves

Precision Flow Control - Multi-Stage Pressure Reduction - Anti-Cavitation / Low Noise

Cage-Guided Control Valves

Wide Cv range with equal percentage / linear / quick-opening characteristics. Multi-stage cage reduces noise by 15-20dBA for high differential pressure service.

Angle-Type HP Control Valves

Venturi diffuser design, anti-cavitation and anti-erosion. Class 900-2500 for hydrocracking and ammonia synthesis high-pressure processes.

Self-Operated Regulators

No external power required, driven by process medium pressure. Temperature / pressure / differential pressure types for remote wellheads and skid-mounted equipment.

Process Valve Series

Process Valve Portfolio

Ball Valves - Butterfly Valves - Gate Valves - Globe Valves - Check Valves

API 6D Pipeline Ball Valves

Fully welded / split-body, Class 150-2500. Double block & bleed (DBB), fire-safe & anti-static design for transmission pipelines and stations.

Triple-Offset Butterfly Valves

Zero-leakage bidirectional seal, -196 to +650degC. Replaces gate/ball valves with 60% less weight and 50% less installation space.

API 600/602 Gate & Globe Valves

Forged / cast steel, OS&Y bolted bonnet. Stellite-faced seating surfaces for high-temperature steam and process media isolation.

Technical Excellence & Quality Assurance

Every HGZK valve undergoes rigorous inspection and testing to ensure reliable performance in the most demanding oil & gas environments.

100% Factory Testing

Every valve undergoes shell strength, seat tightness, and operational testing. All actuators are 100% torque-calibrated with full electrical function verification.

Global Certifications

API 6A/6D/607/6FA/598, ATEX/IECEx explosion-proof, SIL functional safety, ISO 9001/14001, and PED 2014/68/EU compliance.

Full Material Traceability

PMI spectral analysis from raw material receipt through RT/UT weld inspection. EN 10204 3.1/3.2 material certificates provided with every shipment.

Global Technical Support

48-hour field service response. Installation & commissioning, maintenance training, spare parts supply, and online diagnostics for total lifecycle cost reduction.

Project Management Process

1

Requirements Analysis

Operating conditions
P&ID review

2

Solution Design

Valve selection
Actuator matching

3

Manufacturing

Precision machining
Welding & assembly

4

Inspection & Testing

Pressure testing
Functional integration

5

Delivery & Service

Global logistics
Site commissioning

MORE SOLUTIONS

Explore More Industry Solutions

HGZK's valve technology and engineering expertise also serve chemical processing, power generation, water treatment, mining, and HVAC industries worldwide.

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